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Thread: How to make a tap, to make a tool, to fix a Sheridan

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    Senior Member SeanMP's Avatar
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    Thu Dec 22 2011
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    Last thing to do on this rifle was replace the pump cup.

    The rubber seal itself is the same OD as a modern Benjamin 392/397 so just a simple matter of popping the old one out and popping a new one in.......

    WRONG!


    The bright lights at Sheridan decided to crimp the rubber seal into the steel cup with the most complicated crimping die I have ever seen.
    photo_2.jpg

    So a new cup had to be made to accommodate the pop in seal. I could have made it out of anything really but I chose brass.
    Turn down stock to 0.765 OD
    Drill a center hole with a #3 drill (tap drill for 1/4"-28)
    Hollow the center of the cup to 0.600" ID to a depth of .250"
    then create a lip to hold the rubber seal by opening up the ID of the cup to 0.640" out to within 0.025" of the edge.
    photo_1.jpg
    Part the piece off at .400" thick and then tap the remainder of the #3 hole to 1/4"-28. Then face it off to 0.375"
    photo.jpg
    Install the cup and button it up.
    Last edited by SeanMP; Feb 22 2013 at 09:40 PM.
    Sean

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